描述
1X00781H01L
我的分析是這樣的,過流過壓在直流調(diào)速器上的反應(yīng),都是輸出不穩(wěn)定,脈沖缺失的保護(hù),正好對(duì)應(yīng)了輸出不穩(wěn)定故障。根據(jù)維修abbdcs系列調(diào)速器的經(jīng)驗(yàn),輸出不穩(wěn)定,還得分重載和輕載???如果重載輸出不穩(wěn)定,一般故障出在功率驅(qū)動(dòng)前后級(jí)或功率模組;如果輕載重載輸出都不穩(wěn)定,(甚至飛車)故障一般出在電機(jī)反饋電路。由于客戶現(xiàn)場(chǎng)使用電機(jī)較大,達(dá)幾百個(gè)千瓦,電話聯(lián)系時(shí),我確定了馬達(dá)碳刷沒有打火,且故障機(jī)原來一直使用中,故障出現(xiàn)后,不管輕載還是重載,電樞電流都波動(dòng)很大。于是建議客戶送修。(因?yàn)楹焙系綇V東,現(xiàn)在高鐵還是很方便的)
修復(fù)檢測(cè)電路,運(yùn)行試機(jī),輕載正常。但輕載輸出正常,并不代表輸出就正常了,脈沖丟失同樣輕載正常且轉(zhuǎn)速均勻有力。這時(shí)要調(diào)試軟件,將勵(lì)磁禁止,啟動(dòng),監(jiān)控0911參數(shù),提示321dd,同時(shí)調(diào)速器跳出f517故障。根據(jù)診斷提示,確定脈沖驅(qū)動(dòng)組,用示波器測(cè)輸出脈沖,果然v相模塊上橋無驅(qū)動(dòng)脈沖。,這就好辦了,可以根據(jù)故障點(diǎn)反向查找,最后確認(rèn)主控板驅(qū)動(dòng)三極管性能不良!換新,故障排除。
總體來說,abbdcs系列直流調(diào)速器維修大同小異,不同點(diǎn)在不同的軟件應(yīng)用。Abb本身提供的軟件,是非常強(qiáng)大的,很多故障,通過面板監(jiān)控、診斷提示,是可以快速找到故障點(diǎn)的。作為維修工程師,說時(shí)間就是金錢,一點(diǎn)也不夸張。特別是有用戶在現(xiàn)場(chǎng)等待(或現(xiàn)場(chǎng)維修),先了解abb產(chǎn)品的應(yīng)用程序,是很關(guān)鍵的。
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